Automation Galvanized Steel Spiral Silo Machine industrial solution 3-5m/Min

Galvanized Steel Spiral Silo Machine: The Ultimate Storage Solution Powered by Lipp Dual-Seam Technology

Product Description

The Galvanized Steel Spiral Silo Machine is a cutting-edge industrial solution designed to construct durable, corrosion-resistant storage silos/tanks for agriculture, biogas, wastewater treatment, and industrial applications. Utilizing the Lipp Dual-Seam System, this machine automates the on-site production of seamless steel silos/tanks by folding and interlocking galvanized steel bands into a robust, airtight structure.

The Lipp Spiral Steel Silo forming machine mainly consists of following parts:

(1) Forming machine: making the material bend and initial machine-shaping, meanwhile, it will bend the material to the silo required radius of curvature.

(2) Bending machine: it will roll cooperate with good molding materials bender seaming together

(3) Load bearing support: Given the right diameter of silo. Lifting of the steel silo enclose the top of load bearing support rollers, it can support the spiral rising silo.

(4) Decoiler: Moving steel coils that put on the decoiler, making steel coils can go into forming machine successfully.

(5) Join frame: Joining the load bearing support, locking the required diameter of silo, making the load bearing support stable working.

Why Galvanized Steel Spiral Silos Dominate Modern Storage Needs

1. Innovative Lipp Dual-Seam Technology
- Precision Engineering: Our machines employ the "Lipp Dual-Seam System", a patented method where steel bands are folded twice at the edges to form a seamless, airtight structure. This eliminates weak points, preventing leaks and corrosion even when storing aggressive substances like biogas, chemicals, or liquid manure.
- Flexible Scalability: Silos can be constructed on-site with diameters ranging from **3m to 40m** (steplessly adjustable), adapting to diverse needs—from small farms to large wastewater treatment plants.
- Automated Efficiency: Integrated high-speed bending rollers and adjustable decoilers (5000kg capacity) ensure consistent material feeding, reducing manual intervention and assembly time by 50%.

2. Unmatched Durability with Advanced Material
- Galvanized Steel: Built with Max.4m-thick hot-dip galvanized steel sheets, our silos resist rust, UV damage, and extreme weather, ideal for outdoor installations.
- Verinox Composite (Clad steel plate): For highly corrosive environments (e.g., biogas, sewage), opt for "Verinox"—a hybrid material combining a stainless-steel interior (for chemical resistance) and galvanized steel exterior (for cost efficiency). This cuts material costs by 25% while maintaining performance.
- Certified Safety: Compliant with ISO 9001, CE, standards, ensuring global acceptance for agricultural, industrial, and municipal projects.

3. Cost-Effective Installation & Operation
- On-Site Assembly: Portable machinery allows silos to be built directly at the project site, eliminating transport costs for prefabricated structures. A 5,000m³ silo can be completed in 15–20 days, 30% faster than bolted alternatives.
- Energy-Saving Design: Consumes only 27kW of power in energy-saving mode, reducing operational costs for remote facilities.
- Low Maintenance: Smooth interior surfaces prevent material buildup, while modular components (e.g., replaceable stirring systems) simplify repairs.

Industry-Specific Solutions

Agriculture & Livestock
- Liquid Manure Storage:
- Construct leak-proof silos (3–30m diameter) with RAL color customization to blend with farm aesthetics.
- Integrated stirring systems prevent sedimentation, ensuring homogeneous slurry for efficient fertilization.
- Case Study: A dairy farm in China reduced waste management costs by 40% using our 25m-diameter silo with DIBT-certified load-bearing supports.

Biogas & Renewable Energy
- Gas Accumulators:
- Store biogas safely with self-supporting PVDF membranes and pressureless steel containers (30–3,000m³ capacity).
- LS Desulphurization System removes hydrogen sulfide without chemicals, extending equipment lifespan.
- Example: A plant in India achieved 99% desulphurization efficiency, cutting maintenance costs by $12,000/year.

Wastewater Treatment
- Corrosion-Resistant Tanks:
- Build tanks (50–8,000m³) for sewage sludge, rainwater, or landfill leachate using stainless steel or clad steel.
- Lipp Diaphragm Covers (up to 100m diameter) seal odorous tanks, complying with strict environmental regulations.

Industrial Storage
- Heavy-Duty Silos:
- Store cement, fly ash, or chemicals in silos with 3,550kg load-bearing capacity.
- Customize with insulation, heating systems, or explosion-proof designs for hazardous environments.

Main Technical Parameter

Why Mondes Stands Out

✅ 20+ Years of Expertise**:
- Pioneers of the Lipp Dual-Seam System since 2004, with 3,000+ installations, across 10+ countries

✅ End-to-End Customization:
- Tailored Designs: Choose diameters, material (Galvanized steel, clad steel, carbon steel etc.), and accessories (e.g., diaphragm covers, stirring systems).
- OEM/ODM Services: Modify control systems or integrate IoT sensors for real-time monitoring.

✅ Comprehensive Support:
- 3D Modeling: Visualize your silo with BIM-compatible designs before production.
- 24/7 Technical Assistance: On-call engineers guide installation and troubleshooting.

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